Turbo Tech

Essential advice for diagnosis and replacement of turbos.

Check before you fit: Critical Instructions

These special fitting instructions are critical for the following turbo parts and applications.

Any questions regarding these instructions should be directed to the supplier of the turbo before commencing work.

To check if your turbo or vehicle is subject to an alert go to our Turbo Search section and enter the turbo part number or vehicle make and model.

Application	Part No.	Issue	Instructions (PDF)
Audi / Seat / Skoda / VW 1.9TD	54399880022, 751851-5003S, 751851-0003E	Remove air intake before fitting turbo	Download
Audi / Skoda / VW 2.5L D	454135-5009S , 454135-5010S	Check breather system	Download
Audi / VW 1.8L P	53039880029 , 53039880029E	Fit new oil feed pipe kit	Download
BMW Diesel / Land Rover	Various	Replace engine breather filter	Download
BMW X5	840069-5003S, 840069-5006S, 840069-5014S, 840069-5015S	Remove spiral pin	Download
Citroen / Peugeot 2.0HDi	756047-5005S, 756047-0005E	Inspection to stop water ingress	Download
Fiat / Saab / Vauxhall	767835-5001S, 767835-0001E	Replace oil strainer and oil feed pipe	Download
Fiat Ducato	796122-5001S, 796122-5005S, 806850-5001S, 806850-5002S, 806850-5003S	Potential Actuator Damage to Fiat Ducato turbochargers	Download
Ford Transit 2.2LD	787556-5022S, 854800-5001S, 786880-5006S, 5021S	Replace oil strainer, oil feed pipe and Engine Oil Pump	Download
Ford various LCV 2.2D	786880-5006S, 786880-50112S, 786880-5019S, 786880-5021S	Replace oil strainer and oil feed pipe	Download
Isuzu Trooper 3.0L D	VICF, VF430015, VL430015	Notice to replace oil strainer gaskets	Download
Land Rover Discovery / Range Rover Sport	53049880069, 53049880115, 53049880116, 53049880069	Heat shield damage	Download
Land Rover/Ford Transit 2.2/2.4/2.5LD	49131-05403, 49S31-05403, 49S31-05403E, 752610-5032S, 752610-0032E, 49S31-05313, 49S31-05313E, 767933-5015S, 767933-0015E, 854800-50015, 752610-50355, 752610-0035E, 787556-5022S, 767933-50155, 767933-0015E	Replace oil strainer and oil feed pipe. After 100 miles change oil and filter	Download
Mercedes Sprinter	10009880036, 10009880036E, 10009880074, 10009880074E	Pipes and supports required when replacing turbo	Download
Mitsubishi Fuso Canter	789773-5026S	Check Breather System	Download
Nissan Almera / Primera / X-Trail DCi 2.2LD	727477-5006S, 727477-0006E	Check if vehicles ECU has been updated	Download
PSA 1.6HDi Engine 2004+	753420-5005S, 762328-5002S, 49173-07507, 49173-07508, 753420-5006S, 762328-5003S	Critical fitment instructions	Download
Relevant vehicles	FP0003	Fit Oil Feed Pipe torque wrench to 22 ft/lb	Download
Renault	54359880000, 5459880000E, 54359880002, 54359880002E	Fitting of Exhaust Inlet Gasket	Download
Renault Laguna	708639-5010S, 708639-5011S	Replace oil and filter before fitting turbo	Download
Renault Master/ Vauxhall Biturbo 2.3LD	825758-5003S, 5004S, 846015-5001S, 846016-5001S, 883860-5001S, 825759-5002S	Stud & Gasket kits required	Download
Saab 9-3 / 9-5, Vauxhall Signum	720168-5011S, 720168-0011E	Replace oil drain pipe	Download
Saab 9-5 2.0P	452204-5005S, 452204-0005E	Replace oil strainer and feed pipe	Download
Scania various	3776926D, 3776926, 3787499D, 3787499, 3779069, 3795622, 3795453	Check/Replace EGR valve. (No Quibble Guarantee does not apply)	Download
Vauxhall Astra / Corsa	49131-06007	Replace EGR valve	Download
Vauxhall Astra / Insignia / Zafira	781504-5005S, 781504-5006S, 781504-5007S	Fit new oil feed pipe	Download
Vauxhall Insignia	786137-5001S, 786137-5003S	Check / replace swirl flaps	Download
VW Caravelle/Transporter	729325-5003S, 729325-5004S, 729325-0003E, 729325-0004E	Check water pump and oil cooler	Download

Disclaimer: These vehicle alerts are provided for guidance only. BTN Turbo cannot guarantee the condition of any engine components other than the replacement turbocharger or the standards of workmanship involved. Therefore BTN Turbo accepts no responsibility for the subsequent operation of the engine as a result of following the instructions contained in our vehicle alerts.