Turbo Tech

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Check before you fit: Critical Instructions

These special fitting instructions are critical for the following turbo parts and applications.

Failure to carry out the recommended procedures during fitting of the turbo is likely to result in serious damage to the engine and/or turbo.

Any questions regarding these instructions should be directed to the supplier of the turbo before commencing work.

To check if your turbo or vehicle is subject to an alert go to our Turbo Search section and enter the turbo part number or vehicle make and model.
Application Part No. Issue Instructions (PDF)
Audi / Seat / Skoda / VW 1.9TD 54399880022, 751851-5003S, 751851-0003E Remove air intake before fitting turbo Download
Audi / Skoda / VW 2.5L D 454135-5009S , 454135-5010S Check breather system Download
Audi / VW 1.8L P 53039880029 , 53039880029E Fit new oil feed pipe kit Download
BMW Diesel / Land Rover Various Replace engine breather filter Download
BMW X5 840069-5003S, 840069-5006S, 840069-5014S, 840069-5015S Remove spiral pin Download
Citroen / Peugeot 2.0HDi 756047-5005S, 756047-0005E Inspection to stop water ingress Download
Fiat / Saab / Vauxhall 767835-5001S, 767835-0001E Replace oil strainer and oil feed pipe Download
Fiat Ducato 796122-5001S, 796122-5005S, 806850-5001S, 806850-5002S, 806850-5003S Potential Actuator Damage to Fiat Ducato turbochargers Download
Ford Transit 2.2LD 787556-5022S, 854800-5001S, 786880-5006S, 5021S Replace oil strainer, oil feed pipe and Engine Oil Pump Download
Ford various LCV 2.2D 786880-5006S, 786880-50112S, 786880-5019S, 786880-5021S Replace oil strainer and oil feed pipe Download
Isuzu Trooper 3.0L D VICF, VF430015, VL430015 Notice to replace oil strainer gaskets Download
Land Rover Discovery / Range Rover Sport 53049880069, 53049880115, 53049880116, 53049880069 Heat shield damage Download
Land Rover/Ford Transit 2.2/2.4/2.5LD 49131-05403, 49S31-05403, 49S31-05403E, 752610-5032S, 752610-0032E, 49S31-05313, 49S31-05313E, 767933-5015S, 767933-0015E, 854800-50015, 752610-50355, 752610-0035E, 787556-5022S, 767933-50155, 767933-0015E Replace oil strainer and oil feed pipe. After 100 miles change oil and filter Download
Mercedes Sprinter 10009880036, 10009880036E, 10009880074, 10009880074E Pipes and supports required when replacing turbo Download
Mitsubishi Fuso Canter 789773-5026S Check Breather System Download
Nissan Almera / Primera / X-Trail DCi 2.2LD 727477-5006S, 727477-0006E Check if vehicles ECU has been updated Download
PSA 1.6HDi Engine 2004+ 753420-5005S, 762328-5002S, 49173-07507, 49173-07508, 753420-5006S, 762328-5003S Critical fitment instructions Download
Relevant vehicles FP0003 Fit Oil Feed Pipe torque wrench to 22 ft/lb Download
Renault 54359880000, 5459880000E, 54359880002, 54359880002E Fitting of Exhaust Inlet Gasket Download
Renault Laguna 708639-5010S, 708639-5011S Replace oil and filter before fitting turbo Download
Renault Master/ Vauxhall Biturbo 2.3LD 825758-5003S, 5004S, 846015-5001S, 846016-5001S, 883860-5001S, 825759-5002S Stud & Gasket kits required Download
Saab 9-3 / 9-5, Vauxhall Signum 720168-5011S, 720168-0011E Replace oil drain pipe Download
Saab 9-5 2.0P 452204-5005S, 452204-0005E Replace oil strainer and feed pipe Download
Scania various 3776926D, 3776926, 3787499D, 3787499, 3779069, 3795622, 3795453 Check/Replace EGR valve. (No Quibble Guarantee does not apply) Download
Vauxhall Astra / Corsa 49131-06007 Replace EGR valve Download
Vauxhall Astra / Insignia / Zafira 781504-5005S, 781504-5006S, 781504-5007S Fit new oil feed pipe Download
Vauxhall Insignia 786137-5001S, 786137-5003S Check / replace swirl flaps Download
VW Caravelle/Transporter 729325-5003S, 729325-5004S, 729325-0003E, 729325-0004E Check water pump and oil cooler Download

Disclaimer: These vehicle alerts are provided for guidance only. BTN Turbo cannot guarantee the condition of any engine components other than the replacement turbocharger or the standards of workmanship involved. Therefore BTN Turbo accepts no responsibility for the subsequent operation of the engine as a result of following the instructions contained in our vehicle alerts.

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